Industrial Systems Expertise

Building Robust Industrial Solutions with Smart Sensors, Modern PLC Platforms, Robotics, and Cloud Technologies

CodeSys Studio 5000 Universal Robots Keyence Vision MQTT AWS IoT IO-Link Edge Computing

🛠 PLC Programming Platforms

CodeSys

Advanced PLC programming with IEC 61131-3 standard support. Logic design, simulation, and real-world deployment with comprehensive debugging capabilities.

Rockwell Studio 5000

Professional automation programming environment for Allen-Bradley controllers. Complete system integration with HMI development and advanced control strategies.

IFM Smart Sensors

Intelligent sensor integration with IO-Link connectivity. Smart device management, predictive maintenance, and seamless PLC communication protocols.

📡 Industrial Sensor Integration

Keyence Sensor

Keyence Vision Systems

Advanced vision sensors and detection systems for quality control and automation

Promess Press

Promess Servo Press

High-precision servo press systems with integrated force and position monitoring

SMC Actuator

SMC Actuators

JXC91 series actuators with advanced positioning and feedback control

IFM Sensor

IFM Smart Devices

IO-Link enabled smart sensors with predictive maintenance capabilities

Integrated diverse industrial sensors including Keyence (vision & detection), Promess (servo press systems), SMC actuators (JXC91 series), and IFM smart devices via IO-Link for comprehensive automation solutions.

🤖 Robotics & Material Handling

Universal Robot

Universal Robots Collaborative Arm

Advanced collaborative robotics integration with safety systems, precision positioning, and seamless human-robot interaction for flexible manufacturing applications.

Flexibowl

ARS Automation Flexibowl

Intelligent part feeding system with vision-guided orientation and sorting capabilities. Integrated with Universal Robots for complete pick-and-place automation solutions.

Current project features a Universal Robots collaborative arm interfaced with Keyence Vision Systems and ARS Automation's Flexibowl for part feeding and pick-and-place automation with advanced safety protocols.

☁️ Cloud & Telemetry Integration

MQTT Architecture

MQTT Telemetry Architecture

Real-time data transmission from PLC systems to cloud infrastructure using MQTT protocol. Reliable messaging with QoS levels and secure authentication for industrial applications.

AWS Dashboard

AWS IoT Core Integration

Scalable cloud infrastructure with AWS Lambda functions and IoT Core services. Streamlit dashboards for real-time monitoring and data visualization of industrial processes.

Simulated full industrial telemetry flow from PLC → MQTT → AWS IoT Core using AWS Lambda and visualized data with Streamlit Dashboards. Demonstrated scalable IIoT data pipelines for real-world deployment scenarios.

Simulation & Testing Excellence

Developed and validated complete control sequences using CodeSys simulation environment and Studio 5000 Emulator. Extensive testing performed before live deployment to ensure seamless operation, reduced downtime, and optimal performance in production environments.